Production Speed
- 1-95 loads per hour
- NOTE: Process rates will vary with load size, number of wraps & conveyor speed
Load Capacity
- Maximum load weight: 4,000 lbs dynamic – 12,000 lbs static
- Maximum load size: 50″ W x 60″ L (79″ max. load diagonal) x 80″ H (90″ H using 30″ film) (plus up to 4″ top overlap)
- Minimum load size: 30″ W x 30″ L x 24″ H
Rotary Arm
- 20″ diameter ring bearing support system
- ANSI #80 direct chain drive c/w chain tensioner
- 1-33 RPM rotational speed c/w soft start acceleration
- Final revolution deceleration and positive stop alignment
- 3 HP DC rotary arm drive motor
- Air-operated rotary arm braking system
- Central lube system
Film Carriage Elevator
- 1 HP DC variable speed motor
- Electrically-operated fail-safe brake
- ANSI # 50 direct chain drive c/w shock dampeners
- Maintenance free 18 point carriage guidance system
Film Delivery System
- NEW Super Rapid Thread II ™ 20″ capacity pre-stretch film carriage
- Special Film Threading Device – Uniquely orientates the sticky side of the film against the pre-stretch rollers and the inside of the load.
- 1 HP DC variable speed motor
- Fully electronic dynamic dancer corner compensation
- 33 to 313% fixed stretch capability
- Pre-stretch ratio variable by easy sprocket change
- Rapid Thread ™ Safety Door with auto power cut-off switch
- Superior film-to-roller contact area
- Lifetime warranty on pre-stretch rollers
Powered Roller Conveyor
Basic system: 5 ft. infeed section, 12 ft. Process/wrap zone section and 5 ft. exit section
Each section includes:
- Chain driven live roller conveyor rated 4,000 lbs per section
- 2-1/2″ diameter 11 gauge rollers c/w 11/16″ hex axles on 3″ centers
- All rollers ANSI # 40 chain driven, roller to roller
- 54″ effective roller width
- Conveyor speeds 40 to 70 FPM (specify required speed) with electronic soft start
- Pass-line height – 18″ from floor to top of rollers
- 1 HP AC variable speed reversible TEFC motor
- Automatic load indexing and centering by photo-eye & PLC logic
Electrical Input Requirement
- 460 Volts 3 Phase 60 Hz 30 Amps (other voltages available – consult factory)
Pneumatic Requirement
- 3 CFM @ 80 PSI clean dry pneumatic supply required
- Filter/regulator c/w gauge & lock-out valve provided
Typical System Dimensions
- 264″ (L) x 170″ (W) x 156″ (H)
- Overall includes conveyor (L) and Control panel (W) – all dimensions approximate
Control Features
- Allen-Bradley CompactLogix Programmable Logic Controller with L30ER CPU & Ethernet communication
- Allen-Bradley PanelView 600 Plus Color Touch Screen Operator Interface provides diagnostic messaging and machine status information
- Illuminated Power Start / Reset button
- Emergency Stop button
- Wrap Cycle Start (rewrap) button
- Manual controls provided for rotary arm jog, film carriage elevator lower/raise, film clamp open/close and conveyors forward/reverse
- Wrap Bypass mode selector switch
- Separate film carriage elevator raise & lower speed controls
- Film tension (Force-to-Load) control
- Separate 1 to 12 revolution top & bottom wrap control
- Triple beam auto load height sensing photo-eye, detects dark or shiny loads
- Broken film/out of film detection c/w automatic machine reset and fault beacon light
- Rotary arm and film carriage elevator dynamic braking
- NEMA 12 control panel and junction boxes
- Dust tight slip ring assembly
- Non-proprietary UL/CSA approved components
Automation Features
- Pneumatically actuated film clamp mechanism
- Pneumatically actuated film tail cut/wiper arm mechanism
- Ni-chrome impulse hot wire film cut off c/w automatic periodic cleaning cycle
Structural Features
- All structural steel construction
- Structural tube machine tower & frame
- Electro-static powder coated paint finish
Safety Features
- Personnel Safety – Rotary Arm Obstruction Emergency Stop Sensor
- Wire mesh safety barriers enclose the wrap zone to prevent personnel intrusion
- Operator Access Gates c/w Safety Interlock Switches disable machine operation when gate(s) opened
- Hard-wired emergency stop and operator access gate circuits with Category 3 dual channel safety relays